2.5mm vs 3.5mm vs 4.4mm vs 6.35mm- Which one is for you?

Headphone jacks are available in different sizes and types for good compatibility and connection with different devices. These work as the connectors which receive the plug inserted. All smart devices come with a jack port to make these connections. But the sizes may vary so we need a different size jack for our devices or headphones.

Even though they are called headphone jacks, their uses aren’t limited to headphones only. Some of the widely used headphone jacks are 2.5mm, 3.5mm, 4.4mm, and 6.35 mm. All these are different not only in size but also in their characteristics. But the first difference is in the sizes of each jack and the plugs. We can’t define a standard for the plug sizes, it may vary for the same size.

2.5mm Headphone Jack

It is the smallest jack and is less commonly used in audio devices. Some video cameras and walkie-talkies may use this jack. Now it is seen more as jacks for the phone headsets that are cordless, and also on other electronic devices. It can also work with microphones connected using the extra stripe and has a ring as well. Overall, this is very tiny and round like a pin-shaped jack that has been created for our convenience. This means that we don’t need to move around with a bulky item. Besides, it works amazing for the hearing-impaired and proves the constant move towards more jack-less devices.

3.5mm Headphone Jack

This is quite an old jack and plug used on many analog devices including wired headphones. We can also find it in auxiliary audio connections that are used in automobiles, consoles, and other similar products. Smart devices like laptops, mobile phones, audio players, tablets, recorders, etc may also use this jack. Here the connection is mostly TRRS. However, with new types of connectors in smart devices and wireless headphones, the 3.5 mm jack isn’t used much.

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4.4mm Headphone Jack

Here we have a new jack that is in between a 3.5mm and a high-end XLR headphone jack. Mostly, it is used in telecommunications and other professional uses. Audiophiles and the music industry also benefit from this jack. Even some digital audio players have this jack apart from the 3.5mm one. It also has a TRRRS connector with a great wiring system. Here we receive two balanced channels in a stereo signal. Such balanced audio doesn’t face much interference or electromagnetic signals.

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6.35mm or ¼ inch Headphone Jack

An old but widely used jack in electric guitars or amps with a TS cable. The plug here is also the same size and quite standardized. But it uses another conductor for a TRS connection. Due to the large size as compared to others, this one may feel heavy. So mostly professionals and musicians use these jacks as amplifiers. We can also use them for several other purposes. The sleeve is made of gold-plated sleeves or polished metals to prevent rust. Read More Details.

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Conductors 

These allow audio to pass from the cable to the ears due to the internal wires. 

ConductorsFeatures
Tip The front part of the plug, signals on the left
RingsIsolated to wrap the plug at the middle, signals on the right
Sleeve Located at the connector’s base to provide earthing from electromagnetic interference

The best part about all these headphone jacks is that they can easily connect to any device regardless of the size and compatibility. This is made possible with adapters that are small devices to allow a two-way connection between jacks. We see the most common form with a 3.5mm jack changed to the 6.35mm one. We can easily get adapters to change the connections whenever needed. 

Comparing between the headphone jacks:

Headphone Jacks Design ConnectorsUses
2.5mm 11mm length, small diameter, metal-plated surfaceTRS wiring Microphones, video cameras, phone headsets
3.5mm14-17mm length, small diameter, gold-plated surfaceTRS or TRRS wiringAudio and mixing consoles, recordings
4.4mmBetween 3.5mm and XRL size, balanced, gold-plated surfaceTRRRS wiringTelecommunications, stereos
6.35mm 30-31mm length, large diameter, gold-plated surfaceTRS wiringAmplifiers for guitars or musical instruments, stereos

Importance of a headphone plug:

  • Allows the transmission of audio signals with an impact.
  • Affects the quality of the audio indirectly.
  • Indicates the ability of the cables.

Balanced and Unbalanced Audio

Balanced audio will have the equipment and signal transmissions all in a balanced form. For this, an amplifier is used to produce the balanced audio and also a cable to transmit the signal. There will be two signal phases in each channel. Such audio can effectively cancel background noise for clear audio. Besides, it also reduces interference caused for the internal mechanism. 

We can also use balanced audio for longer and in noisy areas without any problem with listening to the audio. But when the audio source cannot create balanced audio or the cable faces problems in transmitting signals, then the audio will become unbalanced. In such cases, the sound comes a bit distorted and with noise issues. Hence, we need to ensure that the headphone jack can offer balanced audio with good cables and transmission, including the connectors and audio source.

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Headphone Jack Compatibility 

No matter the size of the headphone jack, it must be compatible with the plug of the device intended. Audio signals are either transmitted through a mono-aural or mono or even a stereo signal. As mentioned above, the tip and sleeve transfer the signal. This produces the sound that we hear in the headset. 

But the audio needs to be balanced with two positive and two negative polarities. By knowing about the audio transfer and types of signals, we can then understand how to select compatible items. Fortunately, this isn’t difficult as most of the products have details in the packaging. We can simply check the manual to see whether it can work with the device that we use.

Summary

Each size headphone jack is made for a certain purpose. All of them have to be compatible with the device to allow the best quality audio. We can also get adaptors for the jack to connect it to a device. Good knowledge about the headphone jacks and audio transmission can help us get the most suitable one for our uses. However, the future may diminish the need for any jack at all.

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Vitaly Fedorov

Vitaly Fedorov is a seasoned audio technician and writer. After spending ten years in a studio team, I have decided to spread my knowledge to people in this domain. On this site, I work for headphone fixing or repair issues, that you’re thinking about fixing. Click on any article on my site and read the complete answer about that issue. I am excited to read your feedback.

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